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Blog - Plastic Recycling Machine

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Start Your CPP Film Recycling Right Away with POLYSTAR

Cast polypropylene, also known as CPP, is well known for its versatility. CPP is gaining popularity as a more appealing packaging material than polyethylene in many areas because it has higher clarity and better heat resistance. The qualities of the CPP film can be customized to fit specific packaging, performance, and processing needs...

POLYSTAR: How to Use Recycled Pellets in the Production Process - Post-consumer Waste

Plastic pellets are small granulates, used in Blown Film Machines, Injection Machines, Molding Machines, and other machines that produce plastic films, bottles, containers, bags, and more. These small pieces of material are the most important...

POLYSTAR: What is the Difference between Post-industrial Recycling and Post-consumer Recycling?

When it comes to plastic recycling, there are a few things you should know before deciding on the right machines. There are two types of plastic recycling in general, Post-industrial recycling and Post-consumer recycling. In this article, I will explain the difference between recycling these two types of plastic waste.

POLYSTAR: Recycled Plastic Pellets from PP Raffia and Woven Production – Tips to Reuse them Better

Which recycled plastic pellets should go back to PP tape extrusion line? On average, a 5-10% production waste is generated during the PP woven bag making process at different stages of the production: extruder start-up lumps, waste due to blockage in extruder die head, tape winding, circular loom (weaving defects), coating/lamination stage, pp woven/FIBC bag conversion and printing.

Recycling- Bigger Pelletizing Extruders in High Demand

With the growing importance of recycled-based products for both rigid and flexible packaging, the demand for plastic recycling continues to increase worldwide. Recyclers are now buying multiple machines at the same time and more notably, larger-capacity machines.

POLYSTAR: Does your Factory have the Right Solution for Recycling your Materials?

Producers understand the relevance of recycling the plastic waste created by their facilities. The shortage of resins drove plastic producers to respond faster and take action to recycle their factory waste, and thus to explore innovative ways to recycle post-consumer waste.

Plastic Recycling Continues to Grow Worldwide

The packaging film sector (stretch film, CPP film and etc.) and plastic bag producers are required to use a much higher percentage of recycled pellets in the end products. For better quality control and to maximize the reusability back into the film extrusion lines, more producers have decided to recycle all the production waste internally instead of outsourcing it.

One-step Recycling for Raffia and Woven Producers

In general, 8% of production waste is generated during the process (from tape line production, looming and printing). The price of raw material is almost doubled comparing to the cost of having it recycled in-house. It would make sense for medium and large-sized Indian producers (who generate more than 30~40 tones of scraps per month or more) to recycle the production waste internally to reduce production cost.

Recycling Machine Sales Doubled for POLYSTAR in 2021

New regulations in many countries now require producers to use a higher percentage of recycled content in flexible and rigid packaging products. Instability of raw material prices and supplies also forces plastic producers to better recycle their own production waste. The growing demand for plastic recycling directly reflects the machine sales for POLYSTAR.

POLYSTAR - How to Reprocess Highly Printed Films? PE, PP, BOPP

The industry of plastic has been changing and evolving over the years that’s why plastic recycling has become a necessity among plastic producers. The laws toward plastic have become stricter, which require the producers to use a higher percentage of recycled material in their final products. The benefits of these laws are for lowering the production cost of the producers and reducing the plastic waste in our environment.

POLYSTAR - Air-pelletizer Increases Reusability % Back to Bag Production

The air-cooled pelletizing recycling machine Repro-Air has proven to be a big cost-saver for two of the largest bag producers located in Solo, Indonesia – Cahaya Kharisma and Djerapah Plastindo. According to the well-known HD and LDPE bag producers, the air-pelletizing technology is even better than water-cooled recycling machines for some applications.

Fast Delivery and Simple Installation of Recycling Machine - A Clear Advantage for Film and Bag Producers

Multiple sets of recycling pelletizing extruders Repro-Flex have been installed in South Africa in the year of 2020, mainly for film producers and bag converters of LDPE, HDPE, PP and BOPP who process their post-industrial (factory) waste in-house.