برم تايوان
تصنيف: ضغط منخفض حقن صب مفتاح الحل
بلد: تايوان
هاتف: 886-3-321-8768
فاكس: 886-3-321-8769
الشخص الذي يمكن الاتصال به: Sheila Su
الاستفسار الآن

Low pressure molding production is a process uses hot liquidify Polyamide material.


Wire harnesses, connectors, sensors, micro switches, etc. These Automotive Electronics need to be waterproof and durable. rapid production,  environmental protection, reduce the defect rates and better outlook design, the application of low-pressure injection machines in this automotive industry has gradually increased.


Our research team makes their efforts on the designing of the low-pressure molding machine, King's Solution Corp. recently have 5 new LPM  patents (Taiwan patents no. M496549, M525837 and M530471), (China patents no. ZL201420646124.2 and no. ZL201420647977.8).


Our LPM Low Pressure Molding Machine, CE marking certified, with its very low injection pressure 20~500psi (1.5~35 BAR), flow into the mold cavity and electronic parts to be encapsulated. Hot-melt Polyamide starts cooling down when it touches the cavity, then apply continuous injection pressure. The over-molding process will not harm any fragile solder joint of the circuit board(PCB). It's used to replace toxic and cumbersome conventional potting processes, gradually spread out the world in market such as automotive market, medical, military, domestic appliance market.


Low pressure molding leads the way to protect fragile electronics parts against moisture, dust-proof, moisture-proof, insulation, temperature resistance, flame retardant, vibration reduction, well bonding, waterproof, etc. Suitable for electronic components such as wire harness, micro switches that require waterproof function, automotive electronic sensor.


  • Rotary Low Pressure Molding Machine driven by compressed air and servo motorised. energy saving, ideally for clean room and laboratory.
  • Multi station rotary design, put in, takeout products and molding finish at the same time. Reduce the waiting time and the cost of production.
  • Customization for different requirements of our customers' production.
  • According to customers' product, we can adopt and design the accessory equipment for the production convenience.
  • The Pressure adjusting valve control the pressure of injection.
  • Two PID thermal temperature control zones(Melting tank and nozzle).
  • Melt tank made from aluminum alloy, Teflon coated, heating evenly and rapidly, much easier to clean.
  • Nozzle connected to melt tank, injection unit driven by air pressure.
  • Nozzle directly connected to gear pump and no heating pipe, avoid material crystallization.
  • Sealing cover, Safety Light curtain, pneumatic door and dual palm safety button for personnel safeguard.
  • Multi-Language PC Base industrial type Linux core system.
  • 1000 sets of mold settings can be stored and export as backup.
  • Complete record of history settings & warnings. Built in USB connect.
  • On-line control and maintenance service.

Specification

MODEL

KL-VHR-02-2-09-1

Injection Unit

Injection Type

Horizontal Injection

Capacity

L

6

Injection Capacity

c.c / r

8.98

Reducer

1:15

Pump Speed

r.p.m

0~334

Injection Flow

cc/min

0~3000

Nozzle Stroke

mm

60

Nozzle Contact Force

kg

155

Nozzle Height

mm

100~150

Clamping Unit

Clamping System

Air

Clamping Force

Tf

2.4

Opening Stroke

mm

160

Mould Space

mm

285

Min Mould Space

mm

125

Size of Mold

mm

300*200

Diameter of Platen

mm

φ580

Mold Station

2(Servo)

Ejector

Air

Ejector Force

kg

155.0

Ejector Stroke

mm

UP 60

Electrical Equipment & General

Power Source / Voltage

V / HZ

1 ø - 220/60

Drive Motor

KW

0.4(injection)+0.75(rotary)

Heater

KW

4

Temperature Control Zone

ZONE

3

MISCELLANEOUS

Pressure in Air System

kg/cm2

5

Dimension of Machine(L*W*H)

m

1.6*1.1*2.1

Weight of Machine

T

0.6